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PalletPal® Order Picker

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PalletPal OP

The PalletPal Order Picker (OP) leveler adapts the design of the PalletPal Level Loader for use with order picker lifts. Its calibrated spring mechanism automatically adjusts the height of loads between 400 to 2,000 pounds, keeping the pallet at an optimal loading position throughout the process. The platform features a non-skid surface with welded corner clips to secure loads, while the built-in turntable with anti-friction bearings allows easy rotation of the load, ensuring operators never have to reach across the pallet.

The PalletPal OP mounts quickly and requires no tools for installation.

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Key Features

  • Compatibility: Works with any order picking lift
  • Load Capacity: Supports from 400 to 2,000 lbs
  • Easy Installation: Quickly mounts with no tools required
  • Stability: Non-skid surface and welded corner clips keep loads secure
  • Turntable: Built-in turntable top with anti-friction bearings
PalletPal OP Application

Specifications

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Product Resources

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Owner's Manual

PalletPal Order Picker

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Product Brochure

Full Product Line

Making work faster, safer, and easier with Lifting, Positioning, and Transporting Solutions

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Product Brochure

Pallet Handling

Level Loaders, Turntables, Rotators/Inverters, Low-Profile Levelers, and Transporters

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Troubleshooting

Wear on underside of turntable
PalletPal 360
Possible CauseCheck This
This is a normal condition caused by work-hardening of metal.No repair is necessary.
Excessive “rumble” when the rotating ring is turning
PalletPal 360
Possible CauseCheck This
Excessive wear or lack of lubrication to bearings under the turntableRemove the turntable and replace the bearings.
Top of lift bounces
PalletPal 360
Possible CauseCheck This
Damaged shock absorberCheck for leaks or dents. Replace if necessary.
Top of lift rotates away from me/towards me on its own
PalletPal 360
Possible CauseCheck This
Frame of unit not levelMove the unit to a level surface or install the optional adjusting feet to level base frame.
Lift lowers too hard and too late
PalletPal 360
Possible CauseCheck This
The springs may be too strongCheck the spring ratings.
Lift lowers too easily and too early
PalletPal 360
Possible CauseCheck This
Springs may be too weakCheck the spring ratings.
Lift lowers too slowly
PalletPal Roll-On (All ROLL-C Models)
Possible CauseCheck This
Down valve may not be fully open or stuck closedRemove down valve and clean.
Flow control may need adjustmentAdjust flow control as needed.
Lift raises too slowly
PalletPal Roll-On (All ROLL-C Models)
Possible CauseCheck This
Low voltageCheck voltage at motor to ensure proper voltage is being supplied.
Foreign material clogging suction filter, breather cap or pressure lineRemove necessary components and clean.
Insufficient oil causing pump to overheatCheck oil level and oil viscosity.
Lift will not lower
PalletPal Roll-On (All ROLL-C Models)
Possible CauseCheck This
Down valve may be de-energizedCheck the solenoid on the valve with a voltmeter.
Flow control needs adjustmentAdjust flow control as needed.
Lift fails to hold or drifts down
PalletPal Roll-On (All ROLL-C Models)
Possible CauseCheck This
Down valve may be leakingRemove down valve and inspect for debris which may be preventing it from closing.
Down valve may be energizedEnsure that the down valve coil is not being energized when the up button is pushed. Verify no stray voltage to down valve coil preventing it from being fully closed. Check the wiring.
Cylinder may be leakingCheck for oil in cylinder in the vent line.
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